Digital printing DTG and DTF

DTF – Direct To Film

In the fast-evolving world of garment decoration, DTF (Direct To Film) technology is gaining significant traction. This innovative printing method combines high-quality results, versatility, and relatively low setup costs. While it may not replace every traditional technique, in many cases, it proves to be an ideal solution — for both small businesses and large-scale print shops.

DTF printing involves transferring a design onto a special PET film using a dedicated inkjet printer with pigment-based inks. A layer of hot melt adhesive powder is then applied to the fresh print, and the film is cured using a heat press or drying oven. The ready-to-use film can later be transferred onto fabric using a heat press — typically at around 140–160°C for several seconds.

A major advantage of this method is the ability to prepare prints in advance, store them, and apply them to garments at any desired moment.

Advantages of DTF Technology

• Versatility – DTF prints can be applied to a wide range of fabrics: cotton, polyester, blends, softshell, denim, nylon — no ink changes required.
• Excellent Color Reproduction – Enables full-color designs with smooth gradients and no need for screens or plates.
• Low Minimums & Personalization – Ideal for short runs, individual names, or custom designs.
• Flexibility & Soft Feel – Prints are flexible, soft to the touch, and highly resistant to washing and cracking.
• No Cutting or Weeding – Unlike vinyl or flex films, DTF doesn’t require plotter cutting or manual weeding.

Drawbacks and Limitations

As with any method, DTF has some downsides:

• Operating Costs – Although DTF equipment is more affordable than DTG, ink and powder expenses can add up in high-volume production.
• Maintenance – DTF printers require regular maintenance (e.g., head cleaning), which may be demanding in a high-throughput environment.
• Breathability – The film layer covers the fabric surface, which may slightly reduce garment breathability for large prints.
• Risk of Adhesion Issues – Incorrect press settings (heat, time, pressure) can result in peeling or poor durability.

When to Use DTF?

DTF is an excellent choice for promotional apparel, sportswear, event clothing, personalized merchandise, and more. It’s particularly useful when you need:

• fast turnaround times,
• low-quantity orders,
• vibrant color reproduction or complex gradients.

It’s a flexible technology that can complement — or in some cases, replace — traditional printing methods like screen printing, DTG, or embroidery.